Design for Additive Manufacturing with Biomimetic Approaches
Abstract
As a result of millions of years of evolution, nature has created structures that are resistant to the environment it is in, and these structures have inspired people to solve problems. However, these structures found in nature are very difficult to manufacture due to their complex architecture. At this point, with the increasing interest and development in additive manufacturing (AM) technologies, these inspired structures have become applicable. In order to provide design freedom that traditional manufacturing methods cannot provide, the design for additive manufacturing (DFAM) design model has emerged, depending on the capacity of additive manufacturing technologies. In this design model, designs with high mechanical properties can be created by using lattice structures and topological optimization methods. The combination of these two methods leads to the creation of bio-inspired designs. Thus, bio-inspired, lightweight and high-strength designs can be developed. In this study, a combination of biomimetic approaches and additive manufacturing design was taken.
Keywords
Full Text:
PDFReferences
W. Tao and M. C. Leu, "Design of lattice structure for additive manufacturing," 2016 International Symposium on Flexible Automation (ISFA), 2016, pp. 325-332, doi: 10.1109/ISFA.2016.7790182.
P. Datta, V. Vyas, S. Dhara, A.R. Chowdhury, A. Barui, Anisotropy properties of tissues: a basis for fabrication of biomimetic anisotropic scaffolds for tissue engineering. J. Bionic Eng. 16, 842–868 (2019). https://doi.org/10.1007/s42235-019-0101-9
Plocher, J., & Panesar, A., “Review on design and structural optimization in additive manufacturing: Towards next-generation lightweight structures”, Materials & Design, 183, 108164, 2019. https://doi.org/10.1177/0954405420949209
Tang, Y., Kurtz, A., & Zhao, Y.F., Bidirectional Evolutionary Structural Optimization (BESO) based design method for lattice structure to be fabricated by additive manufacturing, Computer-Aided Design, 69, 91-101, 2015. https://doi.org/10.1016/j.cad.2015.06.001
Shi G., Guan C., Quan D., Wu D., Tang L., Gao T., “An aerospace bracket designed by thermo-elastic topology optimization and manufactured by additive manufacturing”, Chinese Journal of Aeronautics, 33(4), 1252-1259, 2019. https://doi.org/10.1016/j.cja.2019.09.006
Azman, A. H., Nasir, A. R. M., & Bangi, U. K. M., “Lattice Structure Design Optimisation For Additive Manufacturing Using Finite Element Analysis”, PERINTIS eJournal, 9(2), 37-47, 2019
Niu, J., Choo, H. L., Sun, W., & Mok, S. H., “Numerical study on load-bearing capabilities of beam-like lattice structures with three different unit cells”, International Journal of Mechanics and Materials in Design, 14(3), 443-460, 2018. https://doi.org/10.1007/s10999-017-9384-3
Mahatme, C., Giri, J.P., Chadge, R.B., & Sonwane, S., “Compression deformation analysis of cellular lattice structure for structural optimization in additive manufacturing”, Materials Today: Proceedings, 47, 4214-4220, 2021. https://doi.org/10.1016/j.matpr.2021.04.463
Ha, N.S., & Lu, G., “A review of recent research on bio-inspired structures and materials for energy absorption applications”, Composites Part B-engineering, 181, 107496, 2020. https://doi.org/10.1016/j.compositesb.2019.107496
Top, N., Şahin, İ., Gökçe, H. et al. Computer-aided design and additive manufacturing of bone scaffolds for tissue engineering: state of the art. Journal of Materials Research 36, 3725–3745 (2021). https://doi.org/10.1557/s43578-021-00156-y
du Plessis, A., Broeckhoven, C.V., Yadroitsava, I., Yadroitsev, I., Hands, C.H., Kunju, R., & Bhate, D. Beautiful and Functional: A Review of Biomimetic Design in Additive Manufacturing. Additive Manufacturing, 27, 408-427, 2019. https://doi.org/10.1016/j.addma.2019.03.033
Hoang, V. N., Tran, P., Vu, V. T., Nguyen-Xuan, H., Design of lattice structures with direct multiscale topology optimization. Composite Structures, 252, 112718, 2020. https://doi.org/10.1016/j.compstruct.2020.112718
Voicu, A. D., Hadăr, A., & Vlăsceanu, D., “Benefits of 3D printing technologies for aerospace lattice structures.”, Scientific Bulletin" Mircea cel Batran" Naval Academy, 24(1), 8-16, 2021.
Tang, Y., Dong, G., Zhou, Q., & Zhao, Y. F., “Lattice structure design and optimization with additive manufacturing constraints”, IEEE Transactions on Automation Science and Engineering, 15(4), 1546-1562, 2017. doi: 10.1109/TASE.2017.2685643.
Nguyen, C.H.P., Kim, Y., Choi, Y. Design for Additive Manufacturing of Functionally Graded Lattice Structures: A Design Method with Process Induced Anisotropy Consideration. Int. J. of Precis. Eng. and Manuf.-Green Tech, 8, pp. 29–45, 2021. https://doi.org/10.1007/s40684-019-00173-7
Tkac, J., Samborski, S., Monkova, K., Dębski, H., “Analysis of mechanical properties of a lattice structure produced with additive technology”, Composite Structures, 242, 112138, 2020. https://doi.org/10.1016/j.compstruct.2020.112138
Feng, J., Liu, B., Lin, Z., & Fu, J., “Isotropic octet-truss lattice structure design and anisotropy control strategies for implant application”, Materials & Design, 203, 109595, 2021. https://doi.org/10.1016/j.matdes.2021.109595
Guariento, F. Buonamici, A. Marzola, Y. Volpe and L. Governi, "Graded Gyroid Structures for Load Bearing Orthopedic Implants," 2020 IEEE 10th International Conference Nanomaterials: Applications & Properties (NAP), 2020, pp. 02SAMA20-1-02SAMA20-5, doi: 10.1109/NAP51477.2020.9309692.
Cheng, L., Bai, J., & To, A.C., “Functionally graded lattice structure topology optimization for the design of additive manufactured components with stress constraints”, Computer Methods in Applied Mechanics and Engineering, 344, 334-359, 2019. https://doi.org/10.1016/j.cma.2018.10.010
Top, N., Şahin, İ., & Gökçe, H., “Doku Mühendisliğinde Yapay Kemik İskelesi Tasarımı”, Selçuk-Teknik Dergisi, 18(3), pp. 209-228, 2019.
Khosroshahi, S. F., Duckworth, H., Galvanetto, U., Ghajari, M., “The effects of topology and relative density of lattice liners on traumatic brain injury mitigation”, Journal of biomechanics, 97, 109376, 2019 https://doi.org/10.1016/j.jbiomech.2019.109376
Cengiz, N. Z., Biçer D., Başak H., “Design for Additive Manufacturing Application for Motorcycle Knee Pad”, Innovative Approaches in Additive Manufacturing Congress (IA4AM), pp. 31-43, 2021.
Kim, J., & Yoo, D., “3D printed compact heat exchangers with mathematically defined core structures”, Journal of Computer Design Engineeing., 7, 527-550, 2020. https://doi.org/10.1093/jcde/qwaa032
Xu, Shen, J., Zhou, S., Huang, X., & Xie, Y. Design of lattice structures with controlled anisotropy. Materials and Design, 93, 443-447, 2016. https://doi.org/10.1016/j.matdes.2016.01.007
Al‐Ketan, O., Al‐Ketan, O., Rowshan, R., Al-rub, R.A., & Al-rub, R.A.,“Topology-mechanical property relationship of 3D printed strut, skeletal, and sheet based periodic metallic cellular materials”, Additive manufacturing, 19, 167-183, 2018. https://doi.org/10.1016/j.addma.2017.12.006
Seharing, A., Azman, A. H., & Abdullah, S., “A review on integration of lightweight gradient lattice structures in additive manufacturing parts”, Advances in Mechanical Engineering, SAGE Publications Inc., 12(6), pp. 1–21, 2020 https://doi.org/10.1177/1687814020916951
Lei, H. Y., Li, J. R., Xu, Z. J., & Wang, Q. H., “Parametric design of Voronoi-based lattice porous structures”, Materials & Design, 191, 108607, 2020. https://doi.org/10.1016/j.matdes.2021.109448
Bhate, D., Penick, C. A., Ferry, L. A., & Lee, C. “Classification and selection of cellular materials in mechanical design: Engineering and biomimetic approaches”, Designs, 3(1), 19, 2019. https://doi.org/10.3390/designs3010019
Nagesha, B. K., Dhinakaran, V., Varsha Shree, M., Manoj Kumar, K. P., Chalawadi, D., & Sathish, T., “Review on characterization and impacts of the lattice structure in additive manufacturing”, In Materials Today: Proceedings, 21, pp. 916–919, 2020. https://doi.org/10.1016/j.matpr.2019.08.158
Maskery, I., Sturm, L., Aremu, A. O., Panesar, A., Williams, C. B., Tuck, C. J., Hague, R. J. M. “Insights into the mechanical properties of several triply periodic minimal surface lattice structures made by polymer additive manufacturing”, Polymer, 152, pp. 62–71, 2018 . https://doi.org/10.1016/j.polymer.2017.11.049
Kladovasilakis, N., Tsongas, K., & Tzetzis, D. Finite “Element Analysis of Orthopedic Hip Implant with Functionally Graded Bioinspired Lattice Structures”, Biomimetics (Basel, Switzerland), 5(3), 44, 2020 https://doi.org/10.3390/biomimetics5030044
Mark Helou & Sami Kara, Design, analysis, and manufacturing of lattice structures: an overview, International Journal of Computer Integrated Manufacturing, 31(3), 243-261, 2018. DOI: 10.1080/0951192X.2017.1407456
Nazir, A., Abate, K. M., Kumar, A., & Jeng, J. Y., “A state-of-the-art review on types, design, optimization, and additive manufacturing of cellular structures”, International Journal of Advanced Manufacturing Technology, ;104(9–12):3489–3510, 2019. https://doi.org/10.1007/s00170-019-04085-3
Briguiet, G, & Egan, PF. Structure, Process, and Material Influences for 3D Printed Lattices Designed With Mixed Unit Cells. Proceedings of the ASME 2020 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference. Volume 11A: 46th Design Automation Conference (DAC). Virtual, Online, V11AT11A033, 2020. https://doi.org/10.1115/DETC2020-22575
Niknam, H., & Akbarzadeh, A., “Graded lattice structures: Simultaneous enhancement in stiffness and energy absorption”, Materials & Design, 196, 109129, 2020. https://doi.org/10.1016/j.matdes.2020.109129
Nguyen, D. S., “Design of lattice structure for additive manufacturing in CAD environment. Journal of Advanced Mechanical Design”, Systems, and Manufacturing, 13(3), JAMDSM0057-JAMDSM0057, (2019). https://doi.org/10.1299/jamdsm.2019jamdsm0057
Ha, N.S., & Lu, G., “A review of recent research on bio-inspired structures and materials for energy absorption applications”, Composites Part B-engineering, 181, 107496, 2020. https://doi.org/10.1016/j.compositesb.2019.107496
du Plessis, A., & Broeckhoven, C., “Looking deep into nature: A review of micro-computed tomography in biomimicry”, Acta biomaterialia, 85, 27–40, 2019. https://doi.org/10.1016/j.actbio.2018.12.014
Li, D., Liao, W., Dai, N., & Xie, Y.M., “Anisotropic design and optimization of conformal gradient lattice structures”, Computer-Aided Design, 119, 2020. https://doi.org/10.1016/j.prostr.2020.10.074
Jiakun, H. A. N., Zhe, H. U. I., Fangbao, T. I. A. N., & Gang, C. H. E. N., “Review on bio-inspired flight systems and bionic aerodynamics”, Chinese Journal of Aeronautics, 34(7), 170-186, 2021. https://doi.org/10.1016/j.cja.2020.03.036
Sun, Q., Aguila, B., Perman, J., “Bio-inspired nano-traps for uranium extraction from seawater and recovery from nuclear waste”, Nat Commun 9, 1644, 2018. https://doi.org/10.1038/s41467-018-04032-y
du Plessis, A., Babafemi, A. J., Paul, S. C., Panda, B., Tran, J. P., Broeckhoven, C., “Biomimicry for 3D concrete printing: A review and perspective”, Additive Manufacturing, 38, 101823, 2021. https://doi.org/10.1016/j.addma.2020.101823
Ha, N.S., Lu, G. & Xiang, X., “Energy absorption of a bio-inspired honeycomb sandwich panel”, Journal of Material Science,54, 6286–6300, 2019. https://doi.org/10.1007/s10853-018-3163-x
Fernandes, M. C., Saadat, M., Cauchy-Dubois, P., Inamura, C., Sirota, T., Milliron, G., Haj-Hariri, H., Bertoldi, K., & Weaver, J. C., “Mechanical and hydrodynamic analyses of helical strake-like ridges in a glass sponge”, Journal of the Royal Society, Interface, 18(182), 20210559, 2021. https://doi.org/10.1098/rsif.2021.0559
C.G. Helguero, J.L. Amaya, D.E. Komatsu, S. Pentyala, V. Mustahsan, E.A. Ramirez, I. Kao, Trabecular scaffolds’ mechanical properties of bone reconstruction using biomimetic implants. Procedia CIRP 65, 121–126 (2017). https://doi.org/10.1016/j.procir.2017.04.033
Libonati, F., Graziosi, S., Ballo, F.M., Mognato, M., & Sala, G., “3D-Printed Architected Materials Inspired by Cubic Bravais Lattices”, ACS biomaterials science & engineering, 2021. https://doi.org/10.1021/acsbiomaterials.0c01708
Yang, Y., Song, X., Li, X., Chen, Z., Zhou, C., Zhou, Q., Chen, Y., “Recent Progress in Biomimetic Additive Manufacturing Technology: From Materials to Functional Structures”, Advanced materials, e1706539, 2018. https://doi.org/10.1002/adma.201706539
Zhu, Y., Joralmon, D., Shan, W., Chen, Y., Rong, J., Zhao, H., Li, X., “3D printing biomimetic materials and structures for biomedical applications”, Bio-Design and Manufacturing, 4(2), 405-428, 2021. https://doi.org/10.1007/s42242-020-00117-0
Islam, M.K., Hazell, P.J., Escobedo, J.P., & Wang, H., “Biomimetic armor design strategies for additive manufacturing: A review”, Materials & Design, 2021205:109730. https://doi.org/10.1016/j.matdes.2021.109730
Wang, D., Chen, D., & Chen, Z. Recent Progress in 3D Printing of Bioinspired Structures, Frontiers in Materials, 2020. https://doi.org/10.3389/fmats.2020.00286
Yang, Y., Song, X., Li, X., Chen, Z., Zhou, C., Zhou, Q., & Chen, Y. (2018). Recent progress in biomimetic additive manufacturing technology: from materials to functional structures. Advanced Materials, 30(36), 1706539. https://doi.org/10.1002/adma.201706539
Article Metrics
Metrics powered by PLOS ALM
Refbacks
- There are currently no refbacks.
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.